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SA-1AF Promix Slabstock Machine
  • Manufactured Goods
  • Product Name
    SA-1AF Promix Slabstock Machine
  • Range of Application
    For making Polyether type flexible Polyurethane foam block
  • Description
    The Sunkist promix foaming machine is a continuous foaming machine for producing flexible square polyurethane foam blocks.
  • Technical Data
    Total Output 250 kg / min
    Side Wall Width 2070 mm fixed
    Side Wall Height 1200 mm
    Side Wall Length 18.1 m
    Fall Plate 5 sections adjustable during foaming
    Slat Conveyor Length 18,530 mm
    Conveyor Speed 2 - 8.5 m / min
    3 - paper system Rewind unit for both side
    Ventilation Exhaust fan 3 sets
    Mixing Head Speed 3500, 4500, 5000 rpm
    Total Power Require APP.75 kW
    Total Machine Length L 27 m x W 6 m x H 4 m ( block cutter and day tank are not included )

  • Chemical Capacity
    Polyol 75kg/min - 180 kg/min
    TDI 40kg/min - 90kg/min with flow meter
    Silicon 0.3kg/min - 3kg/min
    Amine 0.09kg/min - 1kg/min
    Stannous Octoate 0.1kg/min - 1.5kg/min
    Methyl Chloride 5kg/min - 30kg/min with flow meter
    Water 2kg/min - 9kg/min with flow meter
    Air Injection 200 - 2500cc with flow meter
    Catalyst Tanks 100 liters each stainless steel
  • Option
    1. Increase total output to maximum 300,350,380,450,650 kg / min.
    2. Mixing head : add variable speed drive to change the mixing speed.
    3. Increase the width of the conveyor to make a wider block more than 2070, maximum up to 2500mm.
    4. Extra polyol, TDI, catalyst metering unit.
    5. Calcium carbonate or melamine feeder system.
    6. Pigment system, traditional or milliken reactant system.
    7. Infrared heaters, air compressor, air tank, chillier, heater unit for control chemical temperature.
    8. Chemical tanks, transfer pumps.
    9. Sidewall with moveable conveyor: Two sidewall starts from the fall plate to the side paper rewind.Adding vertical slat conveyor instead of traditional steel plate sidewall.
    10. R.S. System: Add one layer PE film to both sides of block then pull them up during foaming to make the top squarer and increase usable volume.
    11. Liquide lay down system: Lays the mixture directly to the fall plate instead of the trough. One additional fall plat will be added to the original 5 section fall plate. Pinholes will be minimized for some special foam.
    12. Flat top device: Place a PE film or kraft paper on the top of foam block from feeding station to the telescopic plate in order to make the top of foam block more horizontal.
    13. High pressure system for producing Polyester and Polyether foam.
    14. Round block making system
    15. All cutting equipment : block cutter, horizontal, vertical CNC contour cutting machine, peeling machine.
    16. Auto block storage, crane unit.
  • Gallery
    Mixing Head
    Mixing Head
    Extra Polyol, Catalyst Stream
    Extra Polyol, Catalyst Stream
    Conventional Spray System
    Conventional Spray System
    Control Panel
    Control Panel
    Round Block Making System
    Round Block Making System
    Movable Side Wall
    Movable Side Wall
    RS System
    RS System
    Milliken Colour System
    Milliken Colour System
    High Pressure Mixing Head
    High Pressure Mixing Head


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